Basic Info.
Application
Electronic Component, Auto Part, Plastic, Bolt, Nut
Packaging & Delivery
Package Size
148.00cm * 146.00cm * 220.00cm
Product Description
AI optical inspection machines utilize both rule-based traditional algorithms and deep learning algorithms to detect defects of almost all sizes. Integrated with multiple functions such as automatic loading and unloading, automatic assembly, and automatic packaging, these machines are widely used in automobiles, machinery, new energy, semiconductors, power, and electronics industries.
Feasibility Assessment Guidelines:
1Detail drawings: Parts drawings serve as essential references for the inspection process.
2Key dimensions: Clear indication of dimensions and required tolerances ensures accuracy.
3Specified defects: Definition and photos of unacceptable surface defects for equipment fine-tuning.
4Standards: Regulatory or quality assurance criteria specific to your location.
Advanced Inspection Solutions
Our sorting machines cater to fasteners such as springs, gears, nuts, washers, bushings, valve seats, and tube fittings. We also offer customization for non-standard part inspection.
Hardware & Technology
High Resolution Industrial Cameras & Lens: High-resolution CCD cameras combined with self-developed accurate image recognition software expand production capacity while saving costs.
Traditional vs AI Algorithms
| Inspection Metric (Good Products) |
Traditional Algorithm |
AI Algorithm |
| Total Good Products | 308 | 284 |
| Detected Qty | 158 | 279 |
| Detected Rate | 51.3% | 98.2% |
| Inspection Metric (NG Products) |
Traditional Algorithm |
AI Algorithm |
| Total NG Products | 51 | 263 |
| Detected Qty | 49 | 263 |
| Detected Rate | 96.1% | 100% |
Frequently Asked Questions
?What types of parts can the AI visual inspection machine handle?
The system is designed for a wide range of fasteners including springs, gears, nuts, washers, bushings, valve seats, and electronic components. We also provide solutions for non-standard customized parts.
?How does the AI algorithm compare to traditional algorithms?
While traditional algorithms focus on bright border width and continuity, AI deep learning algorithms use image marking and training to achieve much higher detection rates (up to 100% for NG products) and lower false detection rates.
?Can the system be integrated into existing production lines?
Yes, our machines can be integrated with multiple functions such as automatic loading/unloading, assembly, and packaging to fit into your industrial automation workflow.
?What information is needed for a feasibility assessment?
To provide an accurate solution, we require detailed part drawings, key dimensions with tolerances, photos/descriptions of unacceptable surface defects, and any local certification requirements.
?Are the cameras used in the machines high resolution?
Yes, we utilize high-resolution industrial CCD cameras combined with advanced optical lenses and self-developed software to ensure precise defect detection.
?Does the machine support international shipping standards?
Yes, all machines are packed using Fumigation-Free Wood Packaging (Composite Board) to ensure safe and compliant international transport.